SELVI HVAC · CFD2 Engine

Cleanroom Calculation Software

It solves multi-room HVAC design for pharmaceutical and GMP cleanroom facilities in a single flow: thermal loads, air changes, the pressure cascade, the door leakage network, AHU psychrometrics and the desiccant branch are all produced under one calculation identity — from the inputs through to a signed handover package.

ISO 14644 EU GMP Annex 1 Multi-Room CFD Web Based
20+
Multi-Room Network
Orifice
Door Leakage Physics
5 Tiers
Pressure Cascade
GMP D–B
Annex 1 Grades
SHA-256
Calculation Identity
Overview

What Is Cleanroom Calculation Software?

Cleanroom Calculation Software is an engineering engine that solves multi-room HVAC design end to end for pharmaceutical and GMP cleanroom facilities. Thermal loads, air change rates, the pressure cascade, the door leakage network, air handling unit psychrometrics and the steam-regenerated desiccant branch are not solved in disconnected spreadsheets but together, under a single calculation identity. So when a room's classification, volume or pressure changes, the adjacent door flows, the cascade direction and the unit load all update automatically and consistently.

The engine is built on physics, not shortcuts. Every door between rooms is modelled as an orifice; the air leaking through the door gap is calculated from the opening area and the pressure difference between the two rooms. The pressure cascade, the particle recovery time and the zero-pressure path of the external door to atmosphere are all held within the same network. Air change and classification targets follow ISO 14644 and EU GMP Annex 1; air handling unit psychrometrics follow ASHRAE Fundamentals. Donor (make-up) air is solved with full circuit conservation — the mass balance is never forced with synthetic corrections. Where an existing unit is present, a RERATE comparison is made against site data for capacity, operating regime and climate, and missing data is marked explicitly as "not verified". Every one of these calculations is carried out with each assumption that affects the result shown openly.

Every document produced carries the same frozen calculation snapshot and its SHA-256 identity: the CAS Excel workbook (calculation sheets, equipment list, pressure cascade, general P&ID, standards), the PDF calculation and psychrometric report, site approval and test forms, the automation Excel package and the pipework P&ID. The software never gives "clearance to order" without a manufacturer selection and site evidence — gaps and model limits are reported explicitly on the output. That keeps the design traceable and defensible from tender through to commissioning.

Working Screen

Multi-Room CFD, In the Browser

Draw the rooms, assign classification and air changes, and assess the supply and extract pattern against real-time particle flow.

SELVI HVAC · Multi-Room Cleanroom Design
Cleanroom Calculation Software multi-room 3D CFD screen with ceiling supply jets, side extract, door flow directions and particle flow
CFD Screen A multi-room cleanroom in 3D: ceiling supply jets, side extract, door states and particle flow intuition. Each room is coloured by its air handling unit (AHU-8 / AHU-50), and the right-hand panel tracks the pressure direction of 20+ doors live.
Pressure Cascade

The Tiered Pressure Network & Door Leakage

From a real project: 20 rooms, 21 active door connections. The cleaner room is always at the higher pressure — the pressure difference and flow direction are verified at every door, with GMP breach checking.

Pressure cascade · room pressures · door flow direction · GMP breach check
Cleanroom Calculation Software pressure cascade diagram with +42.5 / +35 / +22.5 / +15 / +10 Pa tiers between rooms, door pressure differences and flow directions
Pressure Cascade A tiered pressure network at +42.5 → +35 → +22.5 → +15 → +10 Pa; the corridors sit highest and the store chain lowest. At each door the pressure difference and flow direction are shown with an arrow (corridor to room 7.5 Pa; between tiers 12.5 / 20 / 5 / 32.5 Pa), and the external door's zero-pressure path (about 87 m³/h) is handled separately. GMP grade D rooms are served by AHU-50 and the controlled area rooms by the AHU-8 branch.

How it is solved: every door is modelled as an orifice, and the leakage flow follows from the opening area and the pressure difference between the two rooms. The cascade, the recovery time and the external door's zero-pressure path are held in one network — change one room's pressure and the adjacent pressure differences and the unit flow update at the same time. Direction is checked so the cleaner room is always at the higher pressure, and a warning is raised on any breach.

Handover Output

CAS Excel — Controlled Area Schedule

Classification, temperature and humidity, filter stages, dimensions, load and air changes for every room, with totals by air handling unit.

CAS · Controlled Area Schedule (.xlsx)
Cleanroom Calculation Software CAS Excel output with room, class, temperature, humidity, filter stages, dimensions, sensible and latent cooling load, heating load and air changes
CAS Excel AHU-8 (4 rooms) and AHU-50 (15 rooms) blocks; each row carries the classification, temperature and humidity, control system, filter stages (G4, F7, F9, H14), dimensions, sensible and latent cooling load, heating load and air changes. Further sheets hold the general P&ID, the pressure cascade, the equipment list and the airflow justification.
What It Calculates

Engineering, Not Shortcuts

It works with every assumption that affects the result shown openly. The quantities the software solves, in plain language:

🌀

Door Leakage & Cascade

Finds how much air each door will leak, from the door gap and the pressure difference between the two rooms, and solves the pressure tiers of all rooms as one network.

🔄

Air Changes (ACH)

Calculates how many times an hour the supply air renews the room volume, and meets the target for the cleanliness classification.

🌡️

Thermal Loads

Finds the cooling and heating capacity needed to bring the air to the required temperature and humidity, separating the heat load from the moisture load.

💧

Psychrometrics & Humidity

Solves mixing, cooling, heating and reheat steps, and the dehumidification (desiccant) and humidification demand, separately for summer and winter.

🚴

Water Flows

Finds the water quantity the cooling and heating coils require, for the chosen temperature regime.

🌬️

Fans & Filters

Calculates the power the fan will draw to overcome the filter stages and duct resistances, including the dirty filter condition.

Heat Recovery

Assesses how far the recovery device pre-conditions the fresh air, and shows the energy gained.

⏱️

Recovery Time

Estimates how long the air takes to return to its target cleanliness after a contamination event (the GMP Annex 1 recovery test).

⚖️

Circuit Balance

Balances supply, extract and leakage; distributes donor, make-up and transfer air consistently and directs the net leakage to the external door.

Transparency: every intermediate value and assumption is traceable in the CAS Excel workbook alongside its source; a result is never marked "final" without a manufacturer selection and site evidence.
The Flow

From Room to Signed Handover · 6 Steps

Draw the Rooms

Lay the rooms out on plan; dimensions, volumes and door adjacencies follow automatically.

Class & ACH

Assign the ISO 14644 / GMP target; thermal load and fresh air are calculated.

AHU & Psychrometrics

Coils, reheat, heat recovery and the desiccant branch are solved.

Pressure Cascade

The door leakage network and pressure directions are verified with GMP breach checking.

CFD Intuition

Dead zones and short circuiting are assessed in 3D through particle flow.

Handover Package

CAS Excel, P&ID and reports are produced under one identity — ready to sign.

All Features

What It Does, End to End

Everything the software covers, from the calculation engine to the handover package, under four headings.

🧮 Calculation Engine

  • Multi-room pressure cascade and door leakage network (orifice)
  • Thermal loads — sensible plus latent, total cooling and heating
  • Air change rate (ACH) and fresh air demand
  • AHU psychrometric chain — mixing, coils, reheat
  • Desiccant branch — internal or external to the unit, steam regenerated
  • Heat recovery and the relief / extract balance
  • Donor / make-up plus transfer air with full circuit conservation
  • Fan power, SFP and dirty filter pressure loss
  • Water flows for the selected cooling and heating regime
  • Particle recovery time estimation

📐 Standards & Verification

  • ISO 14644 cleanliness classes and air changes
  • EU GMP Annex 1 sterile manufacturing requirements
  • RERATE assessment of an existing unit — capacity, regime, climate
  • Specification comparison — COMPLIANT / NON-COMPLIANT / MANUAL
  • Missing data lock — marked "not verified", with no clearance to order

🖥️ Visualisation

  • Multi-room 3D CFD — particle flow intuition
  • Supply and extract grilles, fabric duct and door direction layers
  • Pressure cascade diagram — with GMP breach checking
  • General P&ID / single line flow schematic, with a legend
  • Psychrometric process diagram — summer and winter
  • Live room temperature against target, and a recovery animation

📦 Output & Handover

  • CAS Excel workbook — calculation sheets plus equipment list
  • PDF calculation report plus psychrometric report
  • Site approval and test forms — tightness, commissioning, measurement
  • Automation Excel — I/O, alarms, control narratives
  • Pipework P&ID — chiller, boiler and steam
  • SHA-256 calculation identity for a traceable snapshot
Handover Package

Every Output Carries the Same Frozen Calculation Identity

The engineering guarantee: the application gives no "clearance to order" without a manufacturer selection and site evidence — gaps are reported explicitly. Model limits (an external desiccant's carry-over heat, for instance) are flagged on the output, and definitive values are taken with the equipment manufacturer's confirmation.

Design Your Cleanroom Project in One Flow

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