Flue space is the vertical clearance left between pallets in a rack system. It does two jobs: letting hot gas rise in a fire, and opening a path for water from the ceiling sprinklers to reach down.

Two kinds of flue

EN 12845 minimum dimensions

Flue typeMinimum clearance (clause 12.5.1)
Longitudinal (back to back)0.15 m
Transverse (side by side)0.10 m

EN 12845 clause 12.5.1 gives these clearances so that water from intermediate (in-rack) sprinklers can penetrate the stored goods, and requires pallet stops to be fitted where necessary. A pallet stop is a mechanical stop that prevents a pallet being pushed too far back into the rack; without one, the forklift operator pushes the pallet all the way in and the flue closes.

What happens when the flue closes?

A failure chain begins in two directions:

  1. Upwards: hot gas cannot escape through the vertical channel and spreads horizontally. Ceiling sprinkler activation is delayed, or sprinklers beside the fire open instead of the one directly above it.
  2. Downwards: water from the ceiling cannot penetrate the stack, collects on the top surface and runs off sideways. The fire grows freely in the lower layers.

The result is a system that looks compliant on paper and is useless on site. That is why a closed flue is reported as a Major Recommendation in an FM Global survey.

An operational problem, not a design problem. Flue space is drawn correctly in the design and closes in operation: a pallet pushed too far, a carton wedged in the gap, spare material stored behind the rack. So warehouse staff must be told the flue rule, and a visual marker placed on the racking.

The relationship with in-rack sprinklers

Under EN 12845 clause 12.5.1, in double-row racks in-rack sprinklers are installed in the longitudinal flue, preferably at the intersection with a transverse flue. If the flue is closed, the sprinkler water does not reach its target either; so a flue problem is not solved by adding in-rack sprinklers — the clearance must be opened first. EN 12845 clause 12.5.2 limits the vertical distance between in-rack sprinkler levels to 3.50 m or two tiers, whichever is less.

Inspection checklist

  1. Is the longitudinal flue at least 0.15 m clear?
  2. Is the transverse flue at least 0.10 m clear?
  3. Are pallet stops fitted and sound?
  4. Is there any foreign material in the flue (cartons, stretch wrap, spare pallets)?
  5. Are the in-rack sprinklers unobstructed, with water shields fitted?
  6. Do the warehouse staff know the flue rule?

Frequently Asked Questions

What is the minimum flue space?

EN 12845 clause 12.5.1 requires at least 0.15 m for the longitudinal (back to back) flue and 0.10 m for the transverse (side by side) flue, with pallet stops fitted where necessary.

What happens when the flue closes?

Hot gas cannot rise and ceiling sprinkler activation is delayed; at the same time water from the ceiling cannot penetrate the stack. The fire grows freely in the lower layers.

Do in-rack sprinklers solve a flue problem?

No. If the flue is closed, the in-rack sprinkler water does not reach its target either. The clearance must be opened first.

Why are pallet stops needed?

A pallet pushed too far closes the flue. A pallet stop prevents that mechanically; EN 12845 clause 12.5.1 requires them to be fitted where necessary.

SprinkCalc — Fire Sprinkler Design Across Three Standards

SprinkCalc covers hazard classification, design density and area, K-factor selection, water demand and hydraulic calculations for NFPA 13, FM Global and BS EN 12845 in a single iOS app, and exports a professional PDF report.

Download SprinkCalc on the App Store

MEP Calc — 110+ Engineering Calculators

MEP Calc bundles 110+ engineering modules in one iOS app: 21 fire calculations plus heating, cooling, HVAC, plumbing, steam and natural gas.

Download MEP Calc on the App Store
Standards & References

EN 12845:2015+A2:2026 · EN 12259-1 · EN 12259-13 · NFPA 13 (2025) · FM Global DS 8-9. Definitions are for information only.